Welding Positioners

Welding Positioners for Better Reach, Angle, and Throughput

Kavin Inc integrates ABB-style workpiece positioners with robot coordination for welding cells that need better access, safer loading, faster part reorientation, and repeatable weld angles.

Source: ABB Robotics Workpiece Positioners

Coordinated motion for robotic welding and cutting

ABB workpiece positioners are designed to move in coordination with the robot during programming and production. Their drive and software platform aligns with ABB robots, helping cells rotate or tilt parts into the preferred weld position.

High Performance Positioner software, dynamic modelling, and LoadID support faster reorientation while compensating for gravity, inertia, friction, fixture weight, and workpiece center of gravity.

ABB workpiece positioners overview

Shorter Cycles

Dynamic modelling helps keep movement, acceleration, and path-following time under control.

Service-Friendly

Modular layouts and fewer robust moving parts support easier upkeep in production cells.

Safety-Ready

Positioner cells can be planned with guards, interlocks, screens, and safer load/unload zones.

Heavy Fabrication

The range supports increasingly large, complex, and heavy welded parts.

ABB Positioner Portfolio

The ABB portfolio includes vertical lifters, geometry tooling, two-axis stations, turntables, and heavy-duty headstock/tailstock systems. Kavin Inc can help map the right positioner family to your part envelope, robot reach, fixture weight, and throughput target.

ABB IRP A workpiece positioner
Up to 750 kg

IRP A

Two-axis orientation for one or two station applications where the part must rotate into the best process angle.

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ABB IRP B industrial robot positioner
Up to 750 kg

IRP B

Twin-station loading and welding arrangement with two-axis rotation for productive robotic welding cells.

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ABB IRP C workpiece positioner
Up to 1000 kg

IRP C

Twin-station positioner for heavier workpieces, protected for harsh industrial production environments.

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ABB IRP K turntable positioner
Up to 1000 kg

IRP K

Compact turntable-style positioner focused on station change efficiency and productive floor-space use.

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ABB IRP L heavy workpiece positioner
Up to 5000 kg

IRP L

Heavy-duty family for long and large workpieces requiring high capacity and coordinated motion.

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ABB IRP R twin station positioner
Up to 1000 kg

IRP R

Twin-station layout with standardized rotating plates and adaptive software for repeat production.

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ABB FlexLifter workpiece lifter
Vertical lifting

FlexLifter

Vertical lifter for precise workpiece height control, with options for lift-and-carry transfer concepts.

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ABB IRPLP 220 precision positioner
Geometry tooling

IRPLP 220

Rigid, repeatable positioning for clamping and pin-locator tooling in flexible manufacturing setups.

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Control and Integration Scope

Positioners are delivered with integration planning to match your robot brand, power source, and workflow.

External axis synchronization Teach pendant coordination Fixture and tooling support Safety interlocks Cycle-time optimization Commissioning support

Positioner Selection Checklist

  • Part size, weight, and center-of-gravity envelope
  • Required welding access and preferred torch angle
  • Single-station versus dual-station productivity targets
  • Robot reach, cable routing, and collision constraints
  • Future model mix and fixture changeover frequency

Applications

Widely used in heavy fabrication, automotive sub-assemblies, construction equipment frames, pressure part welding, and repeat production fixtures where weld quality and cycle consistency are critical.