Service

Robot Refurbishing — Bring Your Existing Robots Back to Full Spec

Restore accuracy, reliability, and uptime of aging or heavily used robots through structured inspection, service kits, calibration, and validation - extending asset life at a fraction of replacement cost.

Accuracy recovery Downtime reduction Life extension ABB / FANUC expertise

Mechanical health Backlash & wear checks

Accuracy restored Mastering & calibration

Documented results Before/after validation

Share robot make/model, age, cycle hours, and key issues (repeatability drift, alarms, vibration) for a quick assessment.

Overview

When refurbishing is the right choice

Accuracy Drift

Inconsistent TCP, missed seams, or growing touch-ups caused by wear or mastering loss.

Frequent Alarms

Axis, cable, or dress pack related alarms disrupting production.

End-of-Life Extension

Extend usable life of robots nearing mid/late lifecycle at lower cost than replacement.

Scope

What refurbishing includes

Included Activities

Comprehensive health inspection & reports
Backlash/play assessment (axis-wise)
Dress pack & cabling inspection/cleanup
Mastering, TCP & calibration checks
Controller backup, version hygiene
Functional test & validation runs

Optional / As Needed

Service kits & consumable replacement
Axis motor/encoder evaluation
Program touch-up & revalidation
Post-refurb training for operators

Process

How refurbishing is executed

Assessment

Collect robot history, alarms, backups; perform axis movement observation and baseline accuracy checks.

Service & Rectification

Address identified issues - dress pack, cables, lubrication checks, tightening, and service kits as required.

Calibration & Mastering

Restore mastering, TCP, and frames; align robot geometry for accurate path execution.

Validation & Handover

Run validation programs, compare before/after results, document improvements, and hand over backups.

FAQ

Common questions

Many mid-to-late lifecycle robots are good candidates. Feasibility depends on wear level, spares availability, and application criticality.

Significant improvements are typical. Final accuracy depends on mechanical wear and calibration limits; results are validated and documented.

Yes, usually planned during a shutdown window. Duration varies by scope and robot condition.

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